Maximum Round-Bar Critical Diameter Calculator(DI + H)

Calculate the critical diameter Dc at which the center of an infinitely long round bar reaches 50% martensite under finite quench severity; also check a specified target diameter and back-calculate the required H.

Dc / DI = f(H · DI) H : in⁻¹
Geometry
Infinitely long round bar; not a universal size for arbitrary complex workpieces
Microstructural criterion
Grossmann critical diameter for 50% martensite at the center of a round bar
Numerical method
Numerical solution of the cylinder-center half-temperature relationship; the old simplified formula is not used
Input Parameters
Calculate DI first →
mm
Must be greater than zero. DI should come from measured hardenability conversion or a composition calculation within its validity range.
Current: page example
in⁻¹
H must retain its unit. Use a known or calibrated value, or a clearly identified historical reference boundary.
Current: page example
mm
Compare under the same infinitely long round-bar, 50% martensite center criterion; first establish an equivalent size for a complex section.
Valid input. Calculating with the Grossmann model.
Calculation Results
Actual Round-Bar Critical Diameter Dc (50% Martensite at Center)
--
mm
DI
--
H
--
H × DI
--
Dc / DI
--
Ideal Limit and Finite-H Result
DI
100%
--
Dc
--
--
Target-Diameter Check
!Waiting for calculation
Enter DI, H, and the target diameter to obtain an assessment.
Required H: --

Meaning of critical diameter: When the round-bar diameter equals Dc, the model predicts exactly 50% martensite at the center. Below Dc it predicts more than 50%; above Dc, less than 50%.

Production limits: The result excludes shape factors, surface heat-transfer variation, load shielding, bath degradation, temperature uniformity, and the effects of carbide state and segregation in the steel.

Screen media H ranges against the target →
Theoretical relationship · process validation required
Method: Grossmann cylinder-center half-temperature relationship using the first cylindrical-series term and numerical root finding; the output definition matches the original critical-diameter criterion.
Units: DI is converted internally to inches and combined with H (in⁻¹) as the dimensionless H·DI group.
Verification: For the Grossmann 1942 example DI=2.40 in and H≈0.40, the model gives Dc≈1.06 in, consistent with approximately 1.05 in in the paper.